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Modernization of Hydrodesulphurisation Plant HDS3

Replacement of the HDS3 reactor in the plant for desulphurisation and denitrification of vacuum gasoil; the technical configuration of the reactor: 465°C and 80bar, 25m high and 382t

  • Client: OMV Refining & Marketing GmbH
  • Location: Schwechat / Austria
  • Scope of work:

    • FEED
    • Basic engineering
    • Detail engineering
    • Procurement
    • Site and construction supervision
    • Commissioning support

  • Commissioning: 2016

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Modernization of Crude-Oil-Distillation Plant RD4 "Opportunity Crudes"

Yield improvement and enhanced plant operation mode, replacement of column bases, pipes and  miscellanous MSR-equipment

  • Client: OMV Refining & Marketing GmbH
  • Location: Schwechat / Austria
  • Scope of work:

    • FEED
    • Basic engineering
    • Detail engineering
    • Procurement
    • Site and construction supervision
    • Commissioning support

  • Commissioning: 2016

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Modernization of DEA2 Plant

Yield improvement and enhanced plant operation mode,  replacement of column and key equipment

  • Client: OMV Refining & Marketing GmbH
  • Location: Schwechat / Austria
  • Scope of work:

    • FEED
    • Basic engineering
    • Detail engineering
    • Procurement
    • Site and construction supervision
    • Commissioning support

  • Commissioning: 2016

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Crude oil distillation unit (Rohöl1)

With 71 m the vacuum column is one of the highest refinery buildings

Revamp of the crude oil distillation unit (Rohöl1) with replacement of the vacuum column and a stripper column, mounted by modules; finalized at the shut-down "kleiner 16"; the vacuum column is 71 m high and one the the biggest refinery buildings

  • Client: PCK Raffinerie GmbH Schwedt
  • Location: Schwedt, Germany
  • Scope of work:

    • Basic engineering
    • Detail engineering
    • Procurement
    • Construction and mounting supervision

  • Commissioning: 2016  

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Revamp of FCC regenerator

Replacement of the regenerator in the FCC unit; because of the heavy weight (648 t) it was performed in three cases and was finalized together with the LCO recovery project during shut-down "kleiner 16"

  • Client: PCK Raffinerie GmbH Schwedt
  • Location: Schwedt, Germany
  • Scope of work:

    • Detail engineering
    • Procurement
    • Construction and mounting supervision

  • Commissioning: 2016  

 

 

Desulphurization Plant - HAZOP Findings DK2

Revamp of medium-pressure desulphurization plant DK2 with replacement of stripping column including foundation

  • Client: PCK Raffinerie GmbH Schwedt
  • Location: Schwedt, Germany
  • Scope of work:

    • Basic engineering
    • Detail engineering
    • Procurement
    • Construction supervision

  • Commissioning: 2014  

 

 

FCC-Reactor

Reconstruction of the FCC-Reactor

  • Client: TOTAL Raffinerie Mitteldeutschland GmbH
  • Location: Leuna, Germany
  • Scope of work:

    • Detail engineering
    • Procurement
    • Construction and assembling supervision
    • Commissioning

  • Commissioning: 2014

 

 

Alkylation plant

Revamp of alkylation plant to increase alkylate yield

  • Client: TOTAL Raffinerie Mitteldeutschland GmbH
  • Location: Leuna, Germany
  • Scope of work:

    • Detail engineering
    • Procurement
    • Construction supervision
    • Commissioning

  • Commissioning: 2014

 

 

FCC-Gas Postprocessing Unit

Reconstruction of the FCC-Gas Postprocessing Unit to increase the yield composition

  • Client: TOTAL Raffinerie Mitteldeutschland GmbH
  • Location: Leuna, Germany
  • Scope of work:

    • Detail engineering
    • Procurement
    • Construction and assembling supervision
    • Commissioning

  • Commissioning: 2014

 

 

RD4 Program

EPCM-Contractor for modernization of the crude oil distillation plant4 (RD4), distillation plant1 (DEA1), distillation plant2 (DEA2),  new residue cooling system (RSK) to increase cooling capacity at residue line

  • Client: OMV AG 
  • Location: Schwechat / Austria
  • Scope of work:

    • Project management
    • Basic engineering
    • Detailed engineering
    • Procurement
    • Site and construction supervision
    • Commissioning assistance

  • Commissioning: 2014

Butadiene Production Unit

EPCM-Contractor for capacity extensions to Butadiene production unit

  • Client: OMV AG 
  • Location: Schwechat / Austria
  • Scope of work:

    • Project management
    • Basic engineering
    • Detailed engineering
    • Procurement
    • Site and construction supervision
    • Commissioning assistance

  • Commissioning: 2014

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Revamp Vacuum Plant

Exchange of the vacuum column of the vacuum plant based on the modern deep-cut process

  • Client: PCK Raffinerie GmbH Schwedt
  • Location: Schwedt / Germany
  • Scope of work:

    • Basic engineering
    • Detailed engineering
    • Procurement
    • Construction and installation supervision
    • Commissioning support

  • Commissioning: 2013

Propane Deasphalting Plant (PDA)

Projectinformation

The new PDA plant is to obtain deasphalted oil from vacuum residue by propane extraction.

  • Client: H&R Ölwerke Schindler GmbH
  • Location: Hamburg / Germany
  • Scope of work:

    • Basic engineering
    • Detailed engineering
    • Procurement
    • Construction supervision
    • Commissioning support

  • Commissioning: 2011

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Crude Oil Distillation Plant 4 Schwechat

Projectinformation

EPCM-Contractor for modernizing the crude oil distillation plant 4 (RD4) in Schwechat including the modernization of the lower circulation return lines of the distillation plant

  • Client: OMV
  • Location: Schwechat / Austria
  • Scope of work:

    • Detailed engineering
    • Procurement and expediting
    • Construction and installation supervision
    • Commissioning

  • Commissioning: 2010

Revamp Crude Oil Distillation Plant TOP1

Projectinformation

Replacement of the main column for improvement of MD recovery and for production of a jet fuel component; replacement of column with a 1350t crane and assembly of column parts on site

  • Client: PCK Raffinerie Schwedt
  • Location: Schwedt / Germany
  • Scope of work:

    • Detailed engineering
    • Construction and installation supervision
    • Procurement
    • Expediting

  • Commissioning: 2010

Revamp FCC Gas Concentration Plant

Revamp of the stripping column with further peripheral equipment to improve the propene recovery process

  • Client: PCK Raffinerie GmbH Schwedt
  • Location: Schwedt / Germany
  • Scope of work:

    • Basic engineering
    • Detailed engineering
    • Procurement and expediting
    • Construction and installation supervision
    • Commissioning

  • Commissioning: 2010

Revamp of HDS Plant

Projectinformation

Complete revamp of the desulfurization plant HDS-1 in Schwechat to reduce the sulfur production to less than 10ppm and triple the capacity from 1000 t/d to 3500 t/d by EDL

  • Client: OMV AG
  • Location: Schwechat, Austria
  • Scope of work: 

    • Project management
    • Detailed engineering
    • Procurement
    • Construction supervision
    • Commissioning

  • Commissioning: 2008 

Used Oil Re- Refining Plant

Projectinformation

Planning and erection of a new used oil re-refining plant (Hylube2) based on UOP technology

  • Client: Puralube Raffinerie GmbH
  • Location: Zeitz, Germany
  • Scope of work:

    • Basic engineering
    • Detailed engineering
    • Procurement support
    • Commissioning support

  • Commissioning: 2008 

 

FCC-Overcracking-Plant

FCC overcracking plant with C3 splitter process stage as the core part of the plant (diameter 5.2 m, total height 84 m) to produce propylene in polymer grade quality

  • Client: PCK Raffinerie GmbH, Schwedt
  • Location: Schwedt, Germany
  • Scope of work:

    • Detailed engineering
    • Procurement
    • Construction supervision

  • Commissioning: 2007
  • Investment: EUR 29 million (in total)

Debottlenecking of Refinery Gas Plant

Debottlenecking of refinery gas plant

  • Client: OMV Deutschland GmbH
  • Location: Burghausen, Germany
  • Scope of work:

    • Detailed engineering
    • Procurement
    • Construction supervision
    • Site management

  • Commissioning: 2007

Revamp HF Alkylation

Revamp of existing HF alkylation

  • Client: PCK Raffinerie GmbH, Schwedt
  • Location: Schwedt, Germany
  • Scope of work:

    • Basic engineering  (UOP Schedule A)
    • Detailed engineering
    • Procurement
    • Construction supervision

  • Commissioning: 2007

OK 95 - Transfer Line

Transfer line OK 95 (with/without ETBE)

  • Client: TOTAL Raffinerie Mitteldeutschland GmbH
  • Location: Leuna, Germany
  • Scope of work:

    • Detailed engineering
    • Procurement
    • Construction supervision

  • Commissioning: 2006

Revamp of HDS-1 Plant

Revamp of HDS-1 plant

  • Client: OMV Deutschland GmbH
  • Location: Burghausen, Germany
  • Scope of work:

    • Detailed engineering
    • Procurement
    • Construction supervision

  • Commissioning 2006

New Refinery Gas Plant

New refinery gas plant Modification of associated existing units

  • Client: BAYERNOIL  Raffineriegesellschaft
  • LocationIngolstadt, Germany
  • Scope of work:

    • Detailed engineering
    • Procurement (support)
    • Authority engineering
    • Investment cost estimate
    • Construction supervision (piping)
    • Acceptance tests/Tests
    • Start-up assistance

  • Commissioning: 2005

 

Revamp of Coking Plant

Project: Revamp of coking plant with capacity increase

  • Client: BP Erdöl-Raffinerie-Emsland
  • Location: Lingen, Germany
  • Scope of work:

    • Detailed engineering
    • Procurement
    • Construction supervision

  • Commissioning: 2004

FCC Column

Replacement of existing FCC main column by a larger (diameter of 6.2 m) and  higher (height of 54 m) one 

  • Client: Raffinerie GmbH, Schwedt
  • Location: Schwedt, Germany
  • Scope of work:

    • Basic engineering
    • Detailed engineering
    • Procurement
    • Construction supervision
    • Acceptance tests/Tests
    • Start-up assistance

  • Commissioning: 2004

Revamp of Light Gasoline Isomerization

Revamp of UOP reformer for isomerization of light gasoline based on UOP-Par Isom technology and a UOP reactor design package

  • Location: Lingen, Germany
  • Scope of work:

    • Extended basic engineering
    • Authority engineering
    • Investment cost estimate
    • Procurement support 
    • Detailed engineering

  • Commissioning: 2002

Desulphurization Unit

Desus 2

Project: Increase of throughput of desulphurization unit DESUS 2 to 140 tph

  • Client: PCK Raffinerie GmbH
  • Location: Schwedt, Germany
  • Scope of work:

    • Basic engineering
    • Detailed engineering
    • Procurement
    • Construction supervision
    • Start-up assistance

  • Commissioning: 2002

Selected References: Refinery

A major focus of the Pörner Group is on refinery engineering and construction. EDL Anlagenbau Gesellschaft based in Leipzig is the expert in revamps, upgrading or capacity extensions of refineries.

Among our clients are such renowned companies like Shell, TOTAL, PCK Schwedt or OMV. Framework contracts and repeat orders are evidence of their satisfaction with the tasks completed.