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Formalin Plant

Re-installation and modernization of a formalin plant including methanol tanks and infrastructure

  • Client: Dynea Erkner GmbH
  • Location: Krefeld, Germany
  • Scope of work:
    • Detail engineering
    • Procurement services
    • Site supervision
  • Commissioning: 2015

Bisphenol TMC plant

Plant for production of bisphenol TMC from phenol and acetone

  • Client: Toyo Engineering Corporation for HiBis GmbH
  • Location: Bitterfeld, Germany
  • Scope of work:

    • Detail engineering

  • Commissioning: 2014

 

 

AmUrUt - Ammonium, Urea, Utilities

Chemiepark Linz
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Modernization of Ammonium plants, Urea plant, utilities and Urea storage facilities

Exchange of 2 process control systems with measuring points, apparatus and machines, total MCCs, low-voltage distributors, USVs & emergency power generators incl. cabling

5 shutdown within 3 years, documentation + loops + datasheets, procurement

  • Client: Borealis Agrolinz Melamine GmbH
  • Location: Chemiepark Linz, Austria
  • Scope of work:

    • Project management
    • Authority engineering
    • Detailed engineering
    • Procurement
    • Supply of equipment
    • Construction and installation
    • Commissioning
    • Documentation

  • Commissioning: 2013

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Formalin Plant

Projectinformation

Turn-key formalin plant based on the Dynea silver catalyst process incl. methanol and formalin tanks and methanol unloading station

  • Client: LANXESS AG
  • Location: Krefeld-Uerdingen / Germany
  • Scope of work:
    • Turn-key supply of the entire plant incl.:
    • Authority engineering
    • Basic engineering
    • Detailed engineering
    • Procurement and supply
    • Construction and erection
    • Commissioning
    • Documentation
  • Commissioning: 2011

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Hexamine Plant

Construction of a hexamine production plant and delivery including GOST-R certificate

  • Client: OAO Metafrax
  • Location: Gubakha / Russia
  • Scope of work:

    • General planning incl.
    • Authority engineering
    • Basic engineering
    • Detailed engineering
    • Procurement and supply of equipment, material and process control system
    • Construction supervision
    • Commissioning assistance
    • Training and documentation

  • Commissioning: 2011

Formalin Plant

Erection of a plant for the production of formalin

  • Client: Dynea Austria GmbH
  • Location: Krems / Austria
  • Scope of work:

    • Integraph 3 - complete plant model
    • Detailed engineering including:
    • Piping layout
    • Stress analysis
    • Material and tender documentation
    • Pre-fabrication isometric drawings

  • Commissioning: 2009

Expansion Polyester and Alkyd-Resin Plant

Expansion of the polyester and alkyd resin plant; Followup contract to new installation in 2006

  • Client: Spolchemie AG
  • Location: Usti nad Labem / Czech Republic
  • Scope of work:

    • EPCM contractor incl.:
    • Engineering
    • Procurement
    • Construction management

  • Commissioning: 2009  

Catalyst Plant

Projectinformation

General contractor for a high-tech catalyst plant for "gas-to-liquid" processes, first of its kind plant worldwide, development of technical fundamentals in close co-operation with the client, without the step over a pilot plant the industrial plant was erected in shortest possible execution time.

Pörner Linz was honored a nomination for the Austrian State Award of Consulting 2008.

  • Client: Süd-Chemie Qatar WLL
  • Location: Messaieed (nahe Doha) / Qatar
  • Scope of work:

    • General engineering contractor
    • Basic engineering
    • Detailed engineering
    • Civil engineering
    • Procurement and logistics
    • Project management
    • Site organization inclusive site supervision
    • Commissioning

  • Commissioning: 2008

Bisphenol F Plant

Construction of a bisphenol F production plant

  • Client: LEUNA Harze GmbH
  • Location: Leuna, Germany
  • Scope of work:

    • Basic engineering
    • Detailed engineering
    • Procurement
    • Construction supervision

  • Commissioning: 2008  

Epoxy Resin Plant

Construction of an epoxy resin production plant

(Leuna Harze 3)

  • Client: LEUNA Epilox GmbH
  • Location: Leuna, Germany
  • Scope of work:

    • Basic engineering
    • Detailed engineering
    • Procurement
    • Construction supervision

  • Commissioning: 2007

Organica 2 und Anorganica 3 - Plant

Projectinformation

Installation of a plant to the mixture, filling and storage inflammable liquids (Organica 2 for DONAU-KANOL) and in the follow-up order of chemical liquids(Anorganica 3 for DONAUCHEM)

  • Location: Pischeldorf / Austria
  • Scope of work:

    • General planning
    • Conceptual design
    • Basic engineering
    • Steel construction
    • Instrumentation/control & electrics
    • Site supervision

  • Commissioning: 2006 resp. 2007

Polyester and Alkyd-Resin Plant

Installation of a production plant for unsaturated polyester and alkyd resin

  • Client: Viamont
  • Operator: Spolchemie
  • Location: Usti nad Labem / Czech Republic
  • Scope of work:

    • General planning
    • Procurement and supply of plant equipment and material
    • Site supervision
    • Start-up assistance
    • Training and documentation

  • Commissioning: 2006

Formalin Plant

Installation of a production plant for formalin based on the Dynea Silver Catalyst Process

  • Client: OAO "Metafrax"
  • Location: Gubakha / Russia
  • Scope of work:

    • General planning
    • Authority engineering
    • Basic engineering
    • Detailed engineering
    • Procurement and supply of all equipment and material and PLC
    • Site supervision
    • Start-up assistance
    • Training and documentation

  • Commissioning: 2006

APC Plant: Acrylic Powder Coating

General planning for the installation of a synthetic resin production plant under reconstruction and extension of existing buildings, components and infrastructure

  • Client: Reichhold Chemie GmbH
  • Location: Vienna / Austria
  • Scope of work:

    • Project management
    • Process engineering
    • Detailed engineering
    • Procurement support
    • Site supervision
    • Start-up assistance

  • Commissioning: 2004

BP-TMC Plant

Engineering of a plant for production of BP-TMC made of phenol and acetone

  • Client: Toyo Engineering Corporation for HiBis GmbH
  • Location: Bitterfeld, Germany
  • Scope of work:

    • Adjustment of process design to German regulations
    • Detailed engineering in all technical disciplines
    • Coordination of construction activities

  • Commissioning: 2004

Formalin Plant

Turn-key supply of a Formalin plant

  • Client: Bakelite AG
  • Location: Duisburg / Germany
  • Scope of work:

    • Turn-key supply of the entire plant incl.:
    • Authority engineering
    • Basic engineering
    • Detailed engineering
    • Project management
    • Procurement and supply
    • Site supervision
    • Commissioning
    • Documentation

  • Commissioning: 2004

Extension of salicylic acid plant

Extension of the salicylic acid plant by a PHBS plant

  • Client: Rhodia Syntech GmbH
  • Location: Leuna / Germany
  • Scope of work:

    • Basic engineering
    • Detailed engineering
    • Procurement
    • Site supervision
    • Commissioning

  • Commissioning: 2002

Epoxy Resin Plant

Extension of the existing plant for production of epoxy resins (second line for the plant built in 1997) incl. (Leuna Harze 2)

  • Client: LEUNA-Harze GmbH
  • Location: Leuna, Germany
  • Scope of work:

    • Basic engineering
    • Authority engineering 
    • Detailed engineering
    • Procurement
    • Construction supervision

  • Commissioning:2002

Alkoxy-BS 15-Plant

Erection of a production plant for building protection agents on a silicate basis, incl. storage tanks and truck unloader

  • Client: Wacker-Chemie GmbH Burghausen
  • Location: Nünchritz, Germany
  • Scope of work:

    • Basic engineering
    • Detailed engineering

  • Commissioning: 2002 

Formalin Plant

Turn Key-supply of a Formalin plant

  • Client: FSP GmbH
  • Location: Schwarze Pumpe / Germany
  • Scope of work:

    • Turn-Key supply of the entire plant incl.:
    • Basic Engineering
    • Authority engineering
    • Detailed engineering
    • Project management
    • Procurement and supply
    • Construction supervision
    • Commissioning
    • Documentation

  • Commissioning: 2001

Selected References

The chemical industry encompasses a broad spectrum when it comes to products and the relevant production plants. The Pörner Group has gathered experience in this field for over 35 years

The reference projects show the extensive know-how of the Group that is vital for the engineering and construction of chemical plants to achieve satisfaction both with the client and the project team.