We work for the best of the best
Convincing References
Your projects are our passion. For over 50 years, we have developed and implemented tailored solutions in industrial plant engineering. With more than 2,500 successfully completed projects in various fields, including bitumen, refinery and petrochemicals, chemical and gas engineering, pharmaceuticals, energy and environmental technology, and industrial production plant engineering, we have earned an excellent reputation.
Generating more than 50% of our turnover abroad is clear evidence of our strong international presence. Thanks to our comprehensive expertise and global network, we provide the best possible support to help you achieve your goals. Together, we develop forward-looking solutions and set new industry standards.
Plants that ensure your success
- Maximum Competitiveness: Our specialists select the most advanced technologies and systems to ensure your plant remains competitive today and in the future.
- Highest product quality and flexibility: We engineer plants that maximize product quality and flexibility while achieving high yields.
- High energy efficiency: State-of-the-art technologies and optimized processes reduce operating costs and protect the environment.
- Safe and Reliable Plants: We prioritize maximum uptime and safety to ensure smooth production.
- Ease of maintenance: Our plants are designed to minimize maintenance costs and repair times.
- Future-proof: We take expansion options into account during the planning stage to allow for future growth.
- Environmentally friendly solutions: Our plant design aims to minimize environmental impact and show the greatest possible consideration for local residents.
Refinery
POX-/Methanol
Modernization of three reactor units – each consisting of a reactor, sub-reactor, and waste heat exchanger
Study, FEED, Detail engineering for three lots, Construction supervision, Warehousing
Flue Gas Desulphurization
Engineering and installation of a flue gas desulphurization plant for efficient reduction of sulphur dioxide emissions
Pre-Basic engineering, Detail engineering, Procurement, Construction supervision
Used Oil Re-Refining
HyLube plant for the production of API base oils Group III/III+ based on used oil
Detail engineering, Procurement, Construction supervision
FCC
Replacement of several plant components in the catalytic part of the FCC plant; process engineering carried out by licensor UOP, process optimization (stripper incl. reactor compensator)
Study and execution phase (assess, select, define, execution), Detail engineering, Procurement support, Project management, Scheduling, Construction supervision
Tank farm
Construction of a kerosene tank farm at Linz airport
Concept, Cost estimation, Authority engineering, Detail engineering, Construction management, Commissioning support
Tank farm
Evaluation of approx. 70 tanks including infrastructure (pumps, pipelines, foundations, etc.) at the Petrobrazi refinery. Evaluation with 3D laser scans. Shutdown, revitalization or new construction according to economical, safety-related and environmental criteria. Construction of a new 10,000 m3 storage tank for heavy reformate with an aluminium dome.
Detail engineering, Procurement, Construction supervision, HSE responsibility on site, Authority documentation, Commissioning
Desulphurization
Revamp of the HDS1 high-pressure desulphurization plant: replacing old with new reactor, heat exchangers and connecting pipelines
Study, FEED, Detail engineering, Construction supervision, Commissioning support
Aromatics Extraction
Modification of the existing Arosolvan plant: replace-ment of N-methyl-2-pyrrolidone (NMP) by the less toxic solvent tetraethylene glycol (TTEG), minimization of energy and utilities consumption
Extended basic engineering, Detail engineering, Procurement, Construction supervision
Crude Oil
Revamp of existing crude oil distillation plant replacing two side stripper columns, pre-column and liquified gas column with two reboilers in compund shutdown „Step2“
Detail engineering, Participation in authority engineering, Procurement, Expediting, Construction supervision
Lube Oil Blending
Extension of the existing measuring, dosing and blending systems to improve plant flexibility and to double capacity
Delivery of equipment, Construction supervision, Commissioning support
Lube Oil Blending
Design of a lube oil blending and grease plant including storage tanks and ancillary facilities with an optimized pigging system for lubricant blending, filling, storage and shipping of base oils and additives
Detail Engineering, Procurement support, Supply of bulk material (piping, fittings, field equipment, heat tracing), pumps, storage tanks and ancillary facilities; commissioning support
Propane Deasphalting
Conversion of the PDA plant built in 2011 using a solvent mixture instead of propane
Basic engineering, Detail engineering, Authority engineering, Procurement, Construction supervision, Commissioning support
Coker
Optimization of the coker unit with replacement of two coke drums; weight per coke drum: 400 t, height per coke drum: 35 m
Detail engineering, Field engineering
Carbon Retrofit
Revamp of a Vapor Recovery Unit (VRU) by an upstream arranged Carbon Retrofit Unit (CRU) to increase the re-liquiefied hydrocarbon from vapor recovery during fuel loading of tank trucks, vessels and ships
FEED, Authority engineering, Detail engineering, Procurement support, Construction supervision, Commissioning support
Desulphurization
Installation of 2 HDS plants (Euro-5-Norm) on license basis of Shell and UOP, executed according to Russian national project conditions
Detail engineering,Procurement,Authorial supervision
FCC
Revamp of the FCC plant in several projects: optimization of main column condensation, main valves, installation of a new modified heat recovery boiler
FEED, Detail engineering, Construction supervision, Commissioning support
Propane De-Asphalting
Revamp of a PDA plant with two new extraction columns (Ø 3,6 m, 107 t) in cooperation with
Sulzer Chemtech (internals) and Kremsmüller (columns)
Tests in EDL pilot plant, Basic engineering, Detail engineering, Supply of 2 extraction columns, Author control
Desulphurization
Replacement of the HDS-3 reactor in the plant for desulphurization and denitrification of vacuum gasoil; reactor: 465° C / 80 bar, hight: 25 m, weight: 382 t
FEED, Detail engineering, Construction supervision, Commissioning support
Crude Oil
Revamp of the crude-oil-distillation RD-4 for yield improvement and enhanced plant operation mode
FEED, Detail engineering, Procurement (2014), Construction supervision, Commissioning support
Destillation
Revamp of the DEA-1 and DEA-2 distillation plants to improve product yield and plant operation,
replacement of column and key equipment
FEED, Detail engineering, Procurement, Construction supervision, Commissioning support
Crude Oil
Revamp of the crude oil distillation unit (Rohöl1) with replacement of the vacuum
column and a stripper column, optimized prefabrication in modules
Basic engineering, Detail engineering, Procurement, Construction supervision
FCC
Replacement of the regenerator at the FCC unit; because of the heavy weight (648 t) it was
performed in three cases and was finalized together with the LCO recovery project at the
shut-down „kleiner 16“
Detail engineering, Procurement, Construction supervision
Desulphurization
Revamp of the medium-pressure desulfurization plant DK2 replacing the stripper column including foundation
Basic engineering, Detail engineering, Procurement, Construction supervision
FCC
Reconstruction of FCC gas processing plant to improve the yield structure
Detail engineering, Procurement, Construction supervision, Commissioning support
Alkylation
Revamp of alkylation plant for capacity expansion of alkylate increase
Detail engineering, Procurement, Construction supervision, Commissioning
FCC Gas Postprocessing
Reconstruction of FCC gas processing plant to improve the yield structure
Detail engineering, Procurement, Construction supervision, Commissioning
Crude Oil
Modernization of the crude oil distillation plant4 (RD4), distillation plant1 (DEA1), distillation plant2 (DEA2), new residue cooling system (RSK) to increase cooling capacity at residue line
Project management, Basic engineering, Detail engineering, Procurement, Construction supervision, Commissioning support
Butadiene
Capacity extensions to butadiene production unit
Project management, Basic engineering, Detail engineering, Procurement, Construction supervision, Commissioning support
Vacuum Plant
Replacement of the vacuum column of the vacuum plant based on the modern deep-cut process
Extended basic engineering, Detail engineering, Procurement, Construction supervision
Propane Deasphalting
The new PDA plant is to obtain deasphalted oil from vacuum residue by propane extraction
Basic engineering, Detail engineering, Procurement, Construction supervision, Commissioning support
Crude Oil
Modernization the crude oil distillation plant 4 (RD4) in Schwechat including the modernization of the lower circulation return lines of the distillation plant
Detail engineering, Procurement, Construction supervision, Commissioning
Crude Oil
Replacement of the main column for improvement of MD recovery and for production of a jet fuel component; use of a 1350 t crane during installation
Detail engineering, Procurement, Construction supervision, Commissioning support
FCC Gas Concentration
Revamp of the stripping column with further peripheral equipment to improve the propene recovery process
Basic engineering, Detail engineering, Procurement, Construction supervision, Commissioning
Desulphurization
Construction of the gasoil desulphurization plant „IGO ppm 50 S“
Detail engineering, Procurement, Construction supervision, Site management, Commissioning support
Desulphurization
Complete revamp of the desulfurization plant HDS-1 to reduce the sulfur production to less than 10 ppm and triple the capacity from 1000 TPD to 3500 TPD
Detail engineering, Procurement, Construction supervision, Commissioning support
FCC Overcracking
Construction of a C3 splitter (Ø 5,2 m, total height 84 m) to produce propylene with polymer grade quality
Basic engineering, Detail engineering, Procurement, Construction supervision, Commissioning support
Petrochemical
Ethylene / Propylene
Expansion and modernization of the cracker plants and the refrigeration system to increase ethylene and propylene production by 50,000 TPA
Basic engineering, Detail engineering, Construction supervision, Commissioning support
ISO C4
Construction of a new ISO C4 plant for the direct production of high-purity isobutene from feedstock of the metathesis plant; world‘s first application of a newly developed technology from OMV and BASF; construction incl. storage tanks and tank car loading
Detail engineering, Procurement, Construction supervision, Commissioning support
Special Synthetic Rubber
Construction of a Solution-Styrene-Butadiene-Rubber (SSBR) pilot plant for the production of test samples of synthetic rubber for the tire industry
Basic engineering incl. cost estimate, Constribution to authority engineering, Detail engineering, Procurement, Construction supervision, Commissioning support
PE/PP Depolymerization
Design and construction of a process plant for the production of 4,000 TPA fully synthetic waxes from polyethylene and polypropylene by depolymerization
Process optimization, Revised basic engineering, Cost optimization plan, Authority engineering, Detail engineering, Procurement on behalf and account of customer, Cost control and expediting, Construction supervision, Commissioning
Butadiene
Revamp of a butadiene extraction plant to increase plant capacity
Basic engineering, Detail engineering, Procurement, Construction supervision, Commissioning
Polypropylene
Revamp of the polypropylene pilot plant using the Borstar process
Detail engineering, Process technology support, Construction supervision, Commissioning support
Polyethylene
General planning for the extension of a polyethylene plant with a black coloring. The feedstock comes from the PE plant co-planned by Pörner in 2005
Basic engineering, Authority engineering, Investment cost estimate, Detail engineering, Construction supervision, Commissioning support
Plastic Compounding
Capacity expansion of a polymere compounding plant, built in 1997, for the production of PE- and PP-compounds with filler contents up to 70% (e.g. glass fiber, talc, glass beads, BaSO4), semiconductive compounds (PP, PE, PS), master batches for various applications (coloring, flame-retardant, ...), high purity and food grades, compounds of specialities and many more.
Detail engineering, Procurement, Construction supervision, Commissioning
Polyethylene
Installation of a polyethylene-large-scale plant using the Borstar process
Detail engineering, Procurement, Construction supervision
Polymeric Fibre Pilot Plant
Construction and expansion of a pilot plant for polymer fibre production for the production of ceramic composites
Project management, Detail engineering, Layout engineering, Procurement, Construction supervision, Tests, Commissioning
Chemical
Cooling systems
Modernization of the ammonia plant at the Linz site: conversion of the synthesis gas and exhaust gas cooling systems to a secondary cooling circuit to decouple from the Danube cooling water
Basic and detail engineering, Procurement support, Construction supervision, Commissioning support, Documentation management
Cooling systems
Modernization of the fertilizer plant at the Linz site: conversion of the synthesis gas and exhaust gas cooling systems to a secondary cooling circuit to decouple from the Danube cooling water.
Basic and detail engineering, Procurement support, Construction supervision, Commissioning support, Documentation management
Cooling systems
Modernization of the nitric acid plant at the Linz site: conversion of the synthesis gas and exhaust gas cooling systems to a secondary cooling circuit to decouple from the Danube cooling water.
Basic and detail engineering, Construction supervision, Commissioning support, Documentation management
Hydrolysis
Dismantling of two melamine plants and revamp of two further melamine plants, including construction of a new wastewater treatment plant
Authority engineering, Extended Basic engineering, Detail engineering, Project management, Scheduling, Procurement support incl. expediting, Construction supervision, Commissioning support
Wax and Polymer Emulsion
General planning of a production plant for wax and polymer emulsions as ‚smart factory‘ with
complete cross-linkage of production, logistics and infrastructure. An own cogeneration unit for
environmentally friendly generation of electricity and heat saves 50% of CO2 emissions
Concept study with cost calculation, Basic engineering, Value engineering (savings potential), Authority engineering / approval procedure, Detail engineering, Procurement, Construction management
Formalin
Plant for the production of 180,000 TPA formalin (55 %) under compliance with Russian norms and standards
Basic engineering: basic 3D plant model, piping, electrical; Detail engineering: 3D plant model, piping and electrical; Supply of piping material and MCC
Methylcellulose
Expansion of the existing facilities to increase production capacity of methylcellulose in Bitterfeld and to increase blending and loading capacity in Bomlitz
Engineering, Procuremement support, As-built documentation
Epoxy Resin
New plant for the production of epoxy resins from bisphenol and epichlorohydrin as an extension of the existing resin plants LH1 to LH3
Basic engineering, Detail engineering, Procurement, Construction supervision
Fertilizer Lab
Conversion of a laboratory building for plant nutrients without interrupting laboratory operations, including laboratories for product control, changing rooms and offices
Laboratory planning,Concept for room layout & functional program,Cost calculation for technical equipment,Detail engineering (Electrical / I&C and HVAC),Procurement support,Site coordination and supervision
Formalin
Re-installation and modernization of a formalin plant including methanol tanks and infrastructure
Detail engineering, Procurement, Construction supervision
Bisphenol
Installation of a production plant of bisphenol TMC from phenol and acetone
Basic engineering, Detail engineering
Ammonium, Urea, Utilities
Modernization of Ammonium plants, Urea plant, utilities and Urea storage facilities
Exchange of 2 process control systems with measuring points, apparatus and machines, total MCCs, low-voltage distributors, USVs & emergency power generators incl. cabling
Project management, Authority engineering, Detail engineering, Procurement, Supply of equipment, Construction and installation, Commissioning, Documentation
Formalin
Turn-key formalin plant based on the Dynea silver catalyst process incl. methanol and formalin tanks and methanol unloading station
Authority engineering, Basic engineering, Detail engineering, Procurement and supply, Construction, Commissioning, Documentation
Hexamine
Construction of a hexamine production plant and supply including GOST-R certificate
General planning incl. authority engineering, Basic engineering, Detail engineering, Procurement and supply of equipment, material and process control system, Construction supervision, Commissioning support, Training and documentation
Formalin
Construction of a plant for the production of formalin based on Dynea‘s silver process
Integraph 3 - complete plant model; Detail engineering including: Piping layout, Stress analysis, Material and tender documentation, Pre-fabrication isometric drawings
Polyester and Alkyd Resin
Expansion of the polyester and alkyd resin plant; Follow-up contract to new installation in 2006
Detail engineering, Procurement, Construction supervision
Bisphenol
Installation of a plant for the production of bisphenol F
Basic engineering,Detail engineering,Procurement,Construction supervision
Catalyzers
General planning and construction of a production plant for high-tech catalysts for the „gas-to-liquid“ process, the first of its kind worldwide
Project concept, Development of technical basics, Basic engineering, Detail engineering, Electrical / I&C incl. process control technology, Supply of entire equipment, Construction supervision, Commissioning
Epoxy Resin
Installation of a plant for the production of epoxy resins
Basic engineering,Detail engineering,Procurement,Construction supervision
Organica 2 und Anorganica 3
Installation of two plants for mixing, filling and storage of flammable liquids (Organika 2 for DONAU-KANOL) and in a follow-up order for liquid chemicals (Anorganika 3 for DONAUCHEM)
General planning, Conceptual design, Basic engineering, Steel construction, Instrumentation/control & electrics, Construction supervision
Polyester and Alkyd Resin
Installation of a production plant for unsaturated polyester and alkyd resin
General planning, Procurement and supply of plant equipment and material, Construction supervision, Commissioning support, Training and documentation
Formalin
General planning for the construction of a formalin plant based on Dynea‘s silver process
Authority engineering, Basic engineering, Detail engineering, Procurement and supply of the equipment, material and process control system, Construction supervision, Commissioning support, Training and documentation
Acrylic Powder
General planning for the installation of a synthetic resin production plant under reconstruction and extension of existing buildings
Project management, Process engineering, Detail engineering, Procurement support, Construction supervision, Commissioning support
BP-TMC
Engineering of a plant for production of BP-TMC made of phenol and acetone
Adjustment of process design to German regulations, Detail engineering in all technical disciplines, Coordination of construction activities
Formalin
Turn-key supply of a formalin plant
Turn-key supply of the entire plant incl. Authority engineering, Basic engineering, Detail engineering, Project management, Procurement and supply, Construction supervision, Commissioning, Documentation
Bitumen
Biturox® Karbala
Construction of a Biturox® plant for the production of road paving bitumen
License, Basic engineering, Procurement and supply of key equipment, Construction supervision, Commissioning support, Training and documentation
Biturox® Mangalore
Installation of a Biturox® plant for production of road grade bitumen
License, Pilot tests, Basic engineering, Procurement and supply of key equipment, Construction supervision, Commissioning support, Training and documentation
Biturox® Product Development Lab
2nd generation Biturox® pilot plant with electronic visualization system and 2 reactors with a 7.5 kg and 15 kg capacity
License, Authority engineering, Basic engineering, Detail engineering, Procurement, Supply, Construction supervision, Commissioning, Personnel training
Biturox® Pilot Plant
2nd generation Biturox® pilot plant with electronic visualization system and 2 reactors with a capacity of 12 kg and 24 kg
License, Basic engineering, Detail engineering incl. 3D model, Supply, Construction supervision, Commissioning support, Personnel training
Biturox® Al-Wataniya
Construction of a Biturox® plant and a cut-back bitumen mixing station for the production of road bitumen
License, Pilot tests, Basic engineering, Detail engineering, Procurement and supply of key equipment, Construction supervision, Commissioning support, Training and documentation
Biturox® Baku
Installation of a Biturox® plant including tank farm and truck filling station
License, Pilot tests, Basic engineering, Detail engineering, Procurement and supply of key equipment, Construction supervision, Commissioning support, Training and documentation
Biturox® Bathinda
Installation of a new Biturox® bitumen processing plant for production of special road grade and industrial bitumen inkluding tank storage and truck filling stations
License, Pilot tests, Basic engineering, Procurement and supply of key components, Commissioning support, Training and documentation
Mobile high-performance melter
Planning and construction of a mobile high-performance melter for melting bitumen
Basic engineering, Detail engineering, Supply of prefabricated modules, Construction supervision, Commissioning, Documentation
Biturox® Barauni
Installation of a new Biturox® bitumen processing plant for production of special road grade and industrial bitumen
License, Pilot tests, Basic engineering, Procurement and supply of core components, Commissioning support, Training and documentation
High-Performance Melter Terminal
Engineering and installation of a high-performance melter terminal for re-liquefying cold bitumen
Basic engineering, Detail engineering, Supply of the prefabricated equipment modules, Construction supervision, Commissioning support, Training and documentation
Biturox® Rostow
Installation of a green-field Biturox® plant including storage tanks and filling station.
Each of the two reactors is 20 m high with a diameter of 3.6 m. Production capacity up to 800,000 MTPA by continuous operation
License, Financing support, Basic engineering, Detail engineering, Supply of key components, Construction supervision, Commissioning support, Personnel training and documentation
Cooling & Packing
Installation of a Cooling & Packing Unit for automated packing of bitumen for cold storage. Filling capacity 200.000 TPA. This allows the supply of high quality road paving bitumen seasonally independent, even at -20° C degrees.
Basic engineering, Detail engineering, Supply of the prefabricated equipment modules, Commissioning support, Personnel training and documentation
Cooling & Packing
Installation of a Cooling & Packing Unit for automated packing of bitumen for cold storage. Filling capacity 200.000 TPA. This allows the supply of high quality road paving bitumen seasonally independent, even at -20° C degrees.
Basic engineering, Detail engineering, Supply of the prefabricated equipment modules, Commissioning support, Personnel training and documentation
Cooling & Packing
Cooling & Packing Plant for cooling and packaging bitumen
Basic engineering, Detail engineering, Supply of prefabricated modules, Commissioning support, Documentation
Biturox® Multan
Installation of a Biturox® plant for high quality road paving bitumen, branding of the Biturox bitumen brand
License, Basic engineering, Detail engineering, Supply of key equipment, Construction supervision, Commissioning, Training and documentation
Cooling & Packing
Construction of a cooling and packing unit for cooling and packaging bitumen with two terminals
Basic engineering, Detail engineering, Supply of prefabricated modules, Commissioning support, Documentation
Biturox® Mohammedia
Turn-key planning and installation of a Biturox® plant for high quality road paving bitumen including tank farm and filling station
License, Financing support, Basic engineering, Detail engineering, Supply of entire plant, Construction supervision, Commissioning support, Training and documentation
Biturox® La Rabida
Installation of a new Biturox® bitumen processing plant for production of special road grade bitumen
License, Basic engineering, Detail engineering, Supply of key components, Commissioning, Personnel training and documentation
Cooling & Packing
Cooling & Packing Unit for cooling and packaging bitumen
Basic engineering, Detail engineering, Supply of prefabricated modules, Commissioning support, Documentation
Biturox® Mathura
Revamp of an existing bitumen plant using Biturox® technology
License, Basic engineering, Supply of key components, Commissioning support
Biturox® Nizhnekamsk
Installation of a bitumen plant using Biturox® technology
Basic engineering, Detail engineering, Procurement and supply of plant equipment, Construction supervision, Commissioning support
Biturox® Pardubice
Installation of a bitumen plant using Biturox® technology
Basic engineering, Detail engineering, Procurement and supply of plant equipment, Construction supervision, Commissioning support, Training and documentation
Biturox® Schwechat
Installation of a bitumen plant using Biturox® technology
License, Basic engineering, Detail engineering, Procurement and supply of the process unit, Construction supervision, Commissioning support, Training and documentation
Biturox® Granschütz
Turn-key installation of a bitumen plant using Biturox® technology
Basic engineering, Detail engineering, Procurement and supply of plant equipment, Construction management, Commissioning support, Training and documentation
Biturox® Gdansk
Installation of a bitumen plant using Biturox® technology
Basic engineering, Detail engineering, Procurement and supply of plant equipment, Construction supervision, Commissioning support, Training and documentation
Biturox® Lavera
Revamp of an existing bitumen plant using Biturox® technology
Basic engineering, Supply of key equipment, Commissioning support, Training
Polymere Modified Bitumen
Capacity expansion of an existing mixing unit for polymer modified bitumen and integration of a new product storage tank
Basic engineering, Detail engineering, Procurement support, Construction supervision, Commissioning support
Energy & Circular Economy
River Water Treatment
Engineering and construction of a plant to treat water from the Main River with a pure water capacity of 1,100 cubic meters per hour to supply the companies at Industriepark Höchst
Basic engineering, Detail engineering, Supply, Assembly, Commissioning
Used Oil Re-Refining
HyLube3 plant for the production of API base oils of groups III/III+ based on used oil
Detail engineering, Procurement, Construction supervision
Paper Mill
EI&C engineering for a production plant for the production of 100% recycled paper, corrugated board and cardboard; consisting of the two core units stock preparation and paper mill
EI&C planning incl. Basic engineering, Detail engineering, Loop planning, Interlock and control display on the P&I diagrams
Pyrolysis
TAF supplies a pyrolysis pilot plant turn-key for the research of low-temperature gasification of various feedstocks and mixtures of plastics; feedstocks expandable to biomass
Conception, Basic engineering, Detail engineering, Production, Installation, Commissioning
Photovoltaic
Planning and execution of the integration of the new photovoltaic plant into the plant’s 6kV power grid at the Borealis site in Schwechat
Basic engineering, Detail engineering, Project management, Procurement, Structural Design, Construction supervision, Commissioning
Biomass Processing
Overall planning of a thermal processing plant of various biomasses from agricultural
residues (e.g. straw, hemp, flax), the wood industry (e.g. damaged wood, sawmill residues
bark) and fast-growing plants (e.g. Chinese silver grass) for the production of pulp. The pilot
plant enables research of alternative processes, adjustment of technical parameters, and
minimization of energy and chemical input
New conception, Basic engineering, Detail engineering, Manufacturing, Construction, Commissioning, Personnel training
Produced Water Treatment
Supply and commissioning of a produced water treatment plant for subsequent re-injection into the reservoir with a capacity of 164 m³/h (extension stage 1) and 82 m³/h (extension stage 2); Execution on behalf of Siemens
Basic engineering, Detail engineering, Project management, Procurement, Manufacturing, Construction supervision, Commissioning
Phosphorus Recovery
General planning and construction of a multi-fuel conversion plant for the recovery of phosphorus and synthesis gas from sewage sludge
Basic engineering, Detail engineering, Equipment construction, Procurement, Construction, Site supervision, Commissioning
Power-to-Liquid
Study for the construction of a demonstration plant to produce 1,000 l/d of renewable
jet fuel from CO2 and water from ambient air as well as renewable power, Proof of
both technical and economic feasibility
Study with definition of the concept and basic engineering for onsite production of renewable jet fuel
Synthesis Gas
Construction of a 1 MW pilot plant for the production of synthesis gas from torrefied waste wood with plans for expansion to a 25 MW plant
Basic engineering, Detail engineering, Procurement, Manufacturing of process units, Project management, Construction management, Commissioning support
New Safe Confinement
Engineering support for the design and construction of the New Safe Confinement (NSC), the new safety shield for a damaged nuclear power station
Positioning of the supporting systems by 3D models, Calculation for the stress in the ducts and the loads on the supporting systems, Designing of the supports finite elements, design optimization and issuing the 2D KM, drawings of each supporting system, Checking of the shelter behavior under seismic condition
Bio-Silicates
General planning of a plant for the production of high-quality bio-silicates from rice hull ash based on the Pörner Bio-Silicate Technology. The demonstration plant is specifically designed to define and
optimize key parameters of the process for different customers
License, Authority engineering, Basic engineering, Detail engineering, Manufacturing and supply, Construction management, Commissioning
Produced Water Treatment
Supply and commissioning of a produced water treatment plant with subsequent re-injection into
the reservoir with a capacity of 41,6 m³/h (6,300 BWPD); Execution on behalf of Siemens
Basic engineering, Detail engineering, Project management, Procurement, Manufacturing and installation, Commissioning
River Water Treatment
Supply and commissioning of a river water treatment plant consisting of coagulation,
flocculation, sedimentation and degassing with a capacity of 33 m³/h (5,000 BWPD) for
subsequent re-injection into the reservoir; Execution on behalf of Siemens
Basic engineering, Detail engineering, Project management, Procurement, Manufacturing and installation, Commissioning
Used Oil Re-Refining
Modification of the HyLube 2 plant to the production of base oil group III quality from used oil. The used oil treatment is carried out by stronger hydrocrack refining and extended catalytic treatment
Basic engineering, Detail engineering, Elaboration of inquiry and order documents, Technical site management
Plastics Recycling
Design and construction of a process plant for the production of 4,000 TPA fully synthetic waxes from polyethylene and polypropylene by depolymerization
Process optimization, Authority engineering, Basic engineering, Detail engineering, Procurement, Cost and expediting control, Site and construction supervision, Commissioning
Produced Water Treatment
Supply and commissioning of a produced water treatment plant with subsequent re-injection
into the reservoir with a capacity of 100 m³/h (15,100 BWPD); Execution on behalf of Siemens
Basic engineering, Detail engineering, Project management, Procurement, Manufacturing and installation, Commissioning
Produced Water Treatment
Supply and commissioning of a produced water treatment plant with subsequent re-injection into the reservoir with a capacity of 100 m³/h (15,100 BWPD); Execution on behalf of Siemens
Basic engineering, Detail engineering, Project management, Procurement, Manufacturing and installation, Commissioning
Desulfurization
General planning of a exhaust gas-desulfurization plant subsequent to a nickel plant consisting of 25 sub plants, for 95% reduction of sulfur dioxide emissions, to be constructed under extreme weather conditions above the Arctic Circle with a sulfur capacity of 600,000 TPA
General planning incl. FEED, Authority engineering, Detail engineering, Current inventory, Environmental impact assessment (EIA), Disassembly plans, Planning of new plants within the factory premises, Tendering of technical equipment, Cost and schedule calculation
Turbine
Installation of a 5,8 MW Back Pressure Turbine for electricity production with HP/MP (high pressure/medium pressure) and MP/LP steam back pressure with 6 kV/50Hz electric power generator
EPCM incl. Authority engineering, Detail engineering, Procurement, Expediting, Construction supervision, Pre-commissioning and start-up, Operator training
Produced Water Treatment
Supply and commissioning of a produced water treatment plant with subsequent re-injection
into the reservoir with a capacity of 100 m³/h (15,100 BWPD); Execution on behalf of Siemens
Basic engineering, Detail engineering, Project management, Procurement, Manufacturing and installation, Commissioning
Produced Water Treatment
Supply and commissioning of a produced water treatment plant with subsequent injection in the reservoir with a capacity of 67 m³/h (10,200 BWPD); Execution on behalf of Siemens
Basic engineering, Detail engineering, Project management, Procurement, Manufacturing and installation, Commissioning
Process Water Treatment
Treatment of river water to boiler feed water with ultra-filtration, cation exchanger for decarbonisation, reverse osmosis, CO2 degassers and subsequent multistep ion exchangers with a flow rate of 300 m³/h (expansion stage 1) and 100 m³/h (expansion stage 2); Execution on behalf of Siemens
Basic engineering, Detail engineering, Manufacturing and installation, Commissioning
Carbon Dioxide Liquefaction
Carbon dioxide liquefaction and filling plant using CO2 from upstream bioethanol production for further processing in the food sector
FEED, Basic engineering, Detail engineering, Procurement, Construction and site supervision, Commissioning support
Steam Turbine
Planning and installation of the connecting systems and piping for the Rhine harbor steam power plant unit 8 (incl. district heating, process water, cooling water, process waste water and compressed air as well as heating systems)
Complete engineering services incl. process engineering, Overall technical concept, Basic engineering, Detail engineering, Project management, Construction supervision, Commissioning support
Used Oil Re-Refining
New construction of a used oil treatment plant (HyLube 2) based on the technology of UOP
Basic engineering, Detail engineering, Elaboration of inquiry and order documents, Technical site management
Synthetic Fuel
Production of 15,000 TPA of synthetic diesel fuel and 2.3 MW of electricity from 65,000 TPA of biomass (mainly wood), based on pyrolysis, gasification, synthesis gas purification and conditioning, Fischer-Tropsch synthesis, electricity and oxygen production
Support technology development, Basic Engineering, Detail Engineering, Procurement, Construction supervision, Commissioning support
Bioethanol
General planning and installation of Austria’s largest bioethanol plant with a bioethanol production
capacity of 240,000 m³/year and an investment volume of EUR 125 Mio. Within 7 months the
environmental impact assessment (EIA) was approved and in 14 months the plant was built on time
and on budget. The bioethanol, made from renewable raw materials, is blended with fuel.
General planning incl. Estimation of investment cost, Authority engineering incl. EIA, Detail engineering incl. Tendering, Technical procurement, Construction supervision, Commissioning support
Ion Exchanger
Boiler feed water treatment with cation exchanger, CO2 degassers, anionic exchanger and subsequent mixed bed filter with a flow rate of 180 m³/h for the ion exchanger and 360 m³/h for the mixed bed filter stage; Execution on behalf of Siemens
Basic engineering, Detail engineering, Construction and installation supervision, Commissioning support
Plastics Recycling
General planning for the installation of a recycling plant for production of 30.000 t pure plastics out of 40.000 t electronic scrap and wastes from car recycling
Authority engineering, Detail engineering, Procurement, Static construction, Construction supervision
Gas-Combination
Installation of a 390 MW gas-fired combined cycle power plant with a gas turbine including a heat recovery boiler and a condensing steam turbine; high earthquake resistance of a power and district heating plant
Construction draft, Authority engineering, Detail engineering for civil engineering, Bottom chord planning, Static engineering
Condensate Treatment
Condensate treatment with activated carbon filters, condensate cooling system and subsequent, ion exchanging step with a flow rate of 450 m³/h; Execution on behalf of Siemens
Basic engineering, Detail engineering, Constructionsupervision, Commissioning support
Blast Furnace
General planning of central blower unit of blast furnace A (steam boiler, steam turbine, blast compressor, utility and gas piping, civil and steel structure and infrastructural equipment) and engineering of electrical, instrumentation and PLC for blast furnace A
General planning of central blower unit 2, Basic engineering, Procurement support, Construction supervision, Commissioning support
Pharmaceutical
Polymeric Fibre Pilot Plant
Installation of a pilot plant for polymeric fibre production
Project management, Detail Engineering, Layout planning, Procurement, Construction supervision, Acceptance tests
Laboratory Building
Engineering of a laboratory building with a total area of approx. 4,400 m2 (basement, ground floor, upper floor, attic)
Basic engineering, Construction and building permit, Authority approval procedure, HVAC, Laboratory equipment
Parenteral Cephalosporin Agents
Engineering and construction of a sterile sample train for parenteral cephalosporin agents with H2O2 material lock and aseptic work isolator
Tendering, Detail engineering, Construction supervision, Commissioning, Plant validation acc. to GMP and FDA standards
Protein Pilot Plant
Extension of a protein pilot plant incl. related laboratory rooms for the production of GMP-compliant clinical samples and bio-pharmaceutical proteins
Tendering, Detail engineering, Construction supervision, Commissioning, Plant validation acc. to GMP and FDA standards
Capture Chromatography
Engineering and construction of a capture chromatography plant for the purification of protein solvents by column chromatography
Plant concept, Cost estimation, Detail engineering, Tendering, Construction supervision, Plant validation acc. to GMP and FDA standards
Purified Water
Optimization / modernization of existing purified water production plants
Detail engineering, Tendering, Construction supervision, Commissioning, Plant validation acc. to GMP and FDA standards
Ventilation
Construction and modernization of ventilation units in new and existing production halls, control rooms and laboratories under different regulations (natural ventilation, noise protection, cross-contamination, air conditioning, minimized shut-downs,...)
Measurement of quantity, temperature and pressure at existing facilities, Detail engineering, Tendering, Construction supervision, Commissioning support, Documentation
Fermentation
Extension of the laboratory experimental plant by 10 new mini-fermentation units and a new sterilizer (autoclave)
As-built investigation,Cost estimation,Tendering,Detail engineering,Construction supervision,Commissioning support,Documentation
Training Center
Construction of a training center for trainees in biochemical process engineering, with laboratories and apparatus of all necessary media systems
Project study, Investment cost estimation, Detail engineering, Tendering, Procurement support, Construction supervision, Commissioning support for laboratories, apparatus and media systems
Gas
LNG Terminal
Engineering support for the expansion of the LNG terminal with the construction of a third tank,
increase in gasification and storage capacity, expansion of the port infrastructure and the dosing
point at the entry point (2017), for second expansion (2016), for first expansion (2007), for new
installation (1999)
Location survey, Detail engineering, Stress analysis, Construction supervision
Carbon Retrofit
Modernization of a Vapor Recovery Unit (VRU) by an upstream arranged Carbon Retrofit Unit (CRU) to increase the re-liquefied amount of hydrocarbons by the fuel loading of trucks, vessels and ships
FEED, Basic engineering, Authority engineering, Detail engineering, Tender invitation & procurement support, Construction supervision, Commissioning support
Liquid Petrol Gas
Turn-key construction of a LPG loading station for tank trucks with a capacity of 240 TPD
Basic engineering, Authority engineering, Detail engineering, Project management, Procurement, Construction supervision, Commissioning
Natural Gas Reduction
Revamp of a natural gas reduction plant with exchange of the whole installation at the prime line (grid gas connector, pre-heating, pressure reducing valve)
Variation study, Basic engineering, Authority engineering, Project management, Detail engineering, Procurement, Construction supervision, Commissioning support, Quality assurance
Air Separation
Installation of an air separation plant
Basic engineering, Detail engineering
LNG Loading
Engineering for the revamp and expansion of a liquid gas loading plant incl. safety engineering
EPCM incl. Detail engineering, Procurement, Project management, Commissioning, Documentation
Gas Reduction
Installation of a gas reducing station of the combined heat and power station "Salzburg Mitte"
Authority engineering, Project management, Detail engineering, Procurement, Construction management, Commissioning support, Quality assurance
Air Separation
Installation of an air separation plant
Basic engineering, Detail engineering
Gas Processing
Revamp of the Aderklaa I natural gas processing plant with a capacity increase from 1.3 to 1.9 million m³/day
FEED, Authority engineering, Civil engineering, Detail engineering with electric, instrumentation and control; Procurement, Commissioning support, Documentation
Gas Storage
Revamp of gas storage plant Reyersdorf, Phase 2
Tendering, bid comparison, contract award recommendation; Project management; Detail engineering of Civil / structural, Electrical / I&C, PLC System; Commissioning support
Gas Storage
Expansion of the processing units of a natural gas storage field including expansion of drying capacity (new drying unit)
Preparation of pre-project, Layout, Detail engineering and requisition of key equipment, Procurement assistance (expediting, material and equipment verification), Construction supervision and coordination acc. to BauKG, Commissioning support
Production, Infrastructure & Construction
Drainage Flushing System
Development of a partially remote-controlled and automated flushing system, the Modular Drainage Flushing System Bahn (MDB02) for cleaning tunnel drainage systems; a small series of prototypes is in planning
Owner's Engineer, concept including technical development, basic engineering, detail engineering support, interface coordination
Cooling water supply
Planning of an efficient cooling water supply for the frequency converters as part of the modernization of a dedusting fan in the electric steelworks; savings of 40-60 % in electrical energy
Tendering support, Study, Detail engineering, Project management, Construction supervision, Commissioning support
Steam Network and Pipe Rack
Revamp of the steam network and pipe racks at Linz Chemical Park incl. 3D model using laser scans
Final study, Basic engineering, Detail engineering, Procurement support, Scheduling, Construction supervision, Commissioning support
Betaine
Planning for a crystalline betaine production plant with a production capacity of 8,500 TPA. The betaine obtained from beet molasses is used in the cosmetics and food industries
Study incl. site selection and plant concept development, Authority engineering, Procurement support, Basic engineering, Detail engineering, Construction supervision
Screening and Packing
Construction of a screening plant for BioAgenasol (organic solid fertilizer) to separate various grain sizes including an automatic packing unit
Feasibility study, Basic engineering, Authority engineering, Detail engineering, Project management, Construction supervision, Commissioning support
Building
General planning for a 3-storey loft conversion at the headquarters of the Pörner Group was a static challenge for the building, which dates back to the 19th century. The three additional floors (about 750 m³) were placed as a steel construction on new load distribution bars made of reinforced concrete. The wall structure was carried out in glass, timber and drywall constructions. In the courtyard, a lift was installed and in its shafts the entire HVAC-system was reinstalled.
General planning, Cost calculation, Detail engineering, Authority engineering, Statical/constructional engineering and calculations, Tendering and awarding, Construction supervision
Food Production
Reconstruction and relocation of a food production adjustments for infrastructure according to the hygienic, technical requirements, thermal and structural refurbishment of production, storage areas and administration buildings
Authority engineering, Project management, Tender, Procurement, Detail engineering, Static and form work engineering, Controlling assistance, Construction supervision
Baby Food
Capacity expansion of a baby food production including a 4-floor building expansion, connection to the existing production line, construction of a storehouse with truck loading stations
Engineering design & layout, Scheduling, Authority engineering, Service specifications, Tendering, Detail engineering (Architecture / Civil / Construction, Material determination), Construction supervision
Cargo Ship Loading and Unloading
General contractor for the engineering and construction of a new ship loading and unloading station for grain and feed incl. infrastructure
Feasibility study, Authority engineering, Detail engineering, Technical procurement, Construction supervision, Commissioning support
Wax Moulding
Capacity expansion of a wax moulding unit for candle manufacturing, pharmaceutical, cosmetics and food industry
Basic engineering, Detail engineering, Procurement and supply of new components, Expansion of the existing cooling system, Exchange of the control system (PLC), Process support, Construction supervision, Commissioning support
Building
Turnkey-construction of a administration building with 2.000 m² usable floor space incl. cloak room
Concept, Architectural design, Structural engineering, Authority engineering, HVAC, Procurement support, Construction supervision
Bitumen Roofing Membrane
General planning for the expansion of of an existing bitumen roofing and sealing membrane plant; Adding a second production line, debottlenecking of the ancillary facilities
Site investigation, Project study, Authority engineering, Detail Engineering for ancillary facilities, Media technical supply, Procurement support for technical equipment, Construction supervision, Commissioning support
Building
Architecture, planning and engineering of the „Energiewelt“ showroom building in Vienna; completed in only four months with highest possible energy efficiency and at reasonable project costs
Cost planning, Architectural layout, Draft and submission planning, Static constructive, Detail engineering, Tendering and awarding of services, Construction supervision, Technical project management
Bitumen Emulsions
Revamp of the bitumen emulsion plant with energy savings of up to 80 %
General planning, Efficiency analysis, Authority engineering, Basic engieering, Detail engineering for installation, piping and electrical planning, Construction supervision, Commissioning support
Winery
Construction of a winery with the most modern equipment for the production of white and red wine
Construction supervision, Steel / Static construction, Commissioning support
Gas Stations
Pörner has been planning and constructing for Shell in Austria since 1992. Currently, the Shell stations are being equipped with a new store concept.
Design, Authority engineering, Detail engineering, Cost calculation, Structural engineering, Procurement support, Construction supervision