Design and construction of process plant for the production of 4,000 mty fully synthetic waxes from polyethylene and polypropylene by depolymerization. The newly developed CATPOL process allows the production of very different waxes.

• Client: Mitteldeutsches Paraffinwerk Webau
• Location: Webau, Germany
• Scope of work:
• Process optimization
• Revised basic engineering
• Cost optimization plan
• Authority engineering
• Detail engineering
• Procurement on behalf and account of customer
• Cost control and expediting
• Construction and installation supervision
• Commissioning
• Commissioning: 2016

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General planning of a gas desulfurization plant subsequent to a nickel plant which will reduce sulfur dioxide emissions by 95% & produce 600000 tpa sulfur and thus contributing to the environmental protection of the Arctic Circle. For the project, consisting of 25 sub plants, Pörner was nominated for the Austrian State Award for Consulting 2015.

• Client: OAO Norilsk Nickel
• Location: Norilsk / Russia
• Scope of Services:
  • Overall coordination and management of the entire service package consisting of:
  • FEED design
  • Authority engineering together with the therfore necessary detailed planning
  • Current inventory
  • Environmental impact assessment (EIA) with public participation
  • Disassembly plans & planning of new plants within the factory premises
  • Tendering of the technological equipment
  • Cost and schedule planning
• Time: 2015

Re-installation and modernization of a formalin plant including methanol tanks and infrastructure

• Client: Dynea Erkner GmbH
• Location: Erkner, Germany
• Scope of work:
  • Detail engineering
  • Procurement services
  • Site supervision
• Commissioning: 2015

Turn-key formalin plant based on the Dynea silver catalyst process incl. methanol and formalin tanks and methanol unloading station

• Client: LANXESS AG
• Location: Krefeld-Uerdingen / Germany
• Scope of work:
  • Turn-key supply of the entire plant incl.:
  • Authority engineering
  • Basic engineering
  • Detailed engineering
  • Procurement and supply
  • Construction and erection
  • Commissioning
  • Documentation
• Commissioning: 2011

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Construction of a hexamine production plant and supply including GOST-R certificate

• Client: OAO Metafrax
• Location: Gubakha / Russia
• Scope of work:
  • General planning incl.
  • Authority engineering
  • Basic engineering
  • Detailed engineering
  • Procurement and supply of equipment, material and process control system
  • Construction supervision
  • Commissioning assistance
  • Training and documentation
• Commissioning: 2011

Erection of a plant for the production of formalin

• Client: Dynea Austria GmbH
• Location: Krems / Austria
• Scope of work:
  • Integraph 3 - complete plant model
  • Detailed engineering including:
  • Piping layout
  • Stress analysis
  • Material and tender documentation
  • Pre-fabrication isometric drawings
• Commissioning: 2009

Expansion of the polyester and alkyd resin plant; Followup contract to new installation in 2006

• Client: Spolchemie AG
• Location: Usti nad Labem / Czech Republic
• Scope of work:
  • EPCM contractor incl.:
  • Engineering
  • Procurement
  • Construction management
• Commissioning: 2009

Installation of a production plant for formalin based on the Dynea Silver Catalyst Process

• Client: OAO "Metafrax"
• Location: Gubakha / Russia
• Scope of work:
  • General planning
  • Authority Engineering
  • Basic engineering
  • Detail engineering
  • Procurement and supply of all equipment and material and PLC
  • Site supervision
  • Start-up assistance
  • Training and documentation
• Commissioning: 2006

Installation of a production plant for unsaturated polyester and alkyd resin

• Client: Viamont
• Operator: Spolchemie
• Location: Usti nad Labem / Czech Republic
• Scope of work:
  • General planning
  • Procurement and supply of plant equipment and material
  • Site supervision
  • Start-up assistance
  • Training and documentation
• Commissioning: 2006

Turn-key installation of a Biturox^®- Plant

• Client: Mitteldeutsches Bitumenwerk MBW, Germany
• Location: Granschütz, Germany
• Scope of work:
  • Basic engineering
  • Detailed engineering
  • Procurement and supply of plant equipment and material
  • Site supervision
  • Start-up assistance
  • Training and documentation
• Commissioning: 2005

Installation of a UF and MF Resin Plant with an overall investment of EUR 25 Mil.

• Client: Kronospan GmbH
• Location: Egorievsk / Russia
• Scope of work:
  • Authority engineering
  • Basic engineering
  • Detailed engineering
  • Site supervision
  • Commissioning
• Commissioning: 2005

Turn-key supply of a Formalin plant

• Client: Bakelite AG
• Location: Duisburg / Germany
• Scope of work:
  • Turn-key supply of the entire plant incl.:
  • Authority Engineering
  • Basic Engineering
  • Detail Engineering
  • Project management
  • Procurement and supply
  • Site supervision
  • Commissioning
  • Documentation
• Commissioning: 2004

Extension of the salicylic acid plant by a PHBS plant

• Client: Rhodia Syntech GmbH
• Location: Leuna / Germany
• Scope of work:
  • Basic engineering
  • Detailed engineering
  • Procurement
  • Site supervision
  • Commissioning
• Commissioning: 2002

Turn-key supply of a Formalin plant

• Client: FSP GmbH
• Location: Schwarze Pumpe / Germany
• Scope of work:
  • Turn-Key supply of the entire plant incl.:
  • Basic engineering
  • Authority engineering
  • Detailed engineering
  • Project management
  • Procurement
  • Delivery
  • Construction supervision 
  • Commissioning
  • Documentation
• Commissioning: 2001

Installation of an UF and MF Resin Plant with an overall investment of EUR 25 Mil.

• Clíent: Kronospan GmbH
• Location: Lampertswalde, Germany
• Scope of work:
  • Authority engineering
  • Basic engineering
  • Detailed engineering
  • Site supervision
  • Commissioning
• Commissioning: 2001

Installation of a carpet recycling plant consisting of raw material supply and cutting, chemical treatment, de-and repolymerisation, power plant, infrastructure

• Client: Gusa AG
• Location: Premnitz, Germany
• Scope of work:
  • Architecture design
  • Basic engineering for all buildings
  • Civil basic design and issue of governmental approval documents incl. HVAC
• Commissioning: 2000

Installation of a hydrogenperoxyde plant with an investment volume of EUR 70 Mil. 

• Client: Ausimont GmbH
• Location: Bitterfeld, Germany
• Scope of work:
  • Authority engineering
  • Detailed engineering (110.000 hours)
  • Site supervision
  • Commissioning
• Commissioning: 1996

Revamp and partly new construction of an isethionate plant consisting of ethylene oxide storage; natrium-isethonate powder- and dilution plant, loading and unloading facility, infrastructural measures

• Client: Leuna Werke AG
• Location: Leuna, Germany
• Scope of work:
  • Inventory evaluation
  • Authority engineering
  • Basicengineering
  • Detailed engineering
  • Site supervision
  • Commissioning
• Commissioning: 1995

Revamp and modernisation of parexparaffin refining and n-mehyltaurin synthesis plant

• Kunde: Leuna Tenside GmbH
• Standort: Leuna / Deutschland
• Scope of work:
  • Authority engineering
  • Basic engineering
  • Detailed engineering
• Commissioning: 1995

Installation of a plant for industrial wheat processing with an overall investment volume of EUR 200 Mil.

• Client: Cerestar GmbH
• Location: Barby, Germany
• Scope of work:
  • Basic engineering
  • Authority engineering
  • Detailed engineering of process
  • Logistics
  • Electrics and control for utilities: cogeneration power plant, process-, cooling and waste water unit, compressed air unit, storage, transport and loading facilities, laboratory and work shop
  • Site supervision
  • Commissioning
• Commissioning: 1994