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Fertilizer production plant

Various modernization projects for fertilizer production plants in Bangladesh.

  • Client: Ashuganj Fertilizer & Chemical Company Limited (AFCCL)
  • Location: Ashuganj Brahambaria / Bangladesh
  • Scope of work:
    Lumpsum turnkey incl.
    • Detail engineering
    • Project management
    • Procurement
    • Construction supervision
    • Commissioning
  • Commissioning:   2022

Wax and polymer emulsion plant

General planning of a production plant for wax and polymer emulsions as ‚smart factory‘ with complete cross-linkage of production, logistics and infrastructure. An own cogeneration unit for environmentally friendly generation of electricity and heat saves 50% of CO2 emissions.

  • Client: MÜNZING
  • Location: Elsteraue / Germany
  • Scope of work: 
    • General planning including:
    • Concept study with cost calculation
    • Basic engineering
    • Value engineering (savings potetnial)
    • Authority engineering / approval procedure
    • Detail engineering
    • Procurement
    • Construction management
  • Commissioning: 2021 

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Steam network and pipe rack revamp

Modernization of the steam network and pipe racks at Linz Chemical Park incl. 3D model using laser scans. The two projects ran in parallel; all construction and installation work was done during ongoing operations.

  • Client: Borealis Agrolinz Melamine GmbH
  • Location: Linz / Austria
  • Scope of services: 
    • Final study
    • Basic engineering
    • Detail engineering
    • Procurement support
    • Scheduling
    • Construction supervision
    • Commissioning support
  • Commissioning: 2021

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Formalin plant

Plant for the production of 180.000 TPA formalin (55%); total investment approx. EUR 73 million; compliance with Russian norms and standards.

  • Client: Dynea AS
  • Location: Gubakha / Russia
  • Scope of work: 
    • Detail engineering for mechanics and electrics
    • Delivery of piping material and MCC
  • Commissioning: 2021

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Methylcellulose plants

Expansion of the existing facilities to increase production capacity of methylcellulose in Bitterfeld and to increase blending and loading capacity in Bomlitz

  • Client: DOW Deutschland Anlagengesellschaft mbH
  • Location: Bomlitz, Bitterfeld / Germany
  • Scope of work: 
    • Engineering
    • Procurement assistance
    • As-built documentation
  • Commissioning: 2020

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Expoxy Resin plant

Greenfield plant for the production of epoxy resins from bisphenol and epichlorohydrin as an extension of the existing resin plants LH1 to LH3

  • Client: Leuna-Harze GmbH
  • Location: Leuna, Germany
  • Scope of work:
    • Basic engineering
    • Detail engineering
    • Procurement
    • Site and construction supervision
  • Commissioning: 2017

Fertilizer Laboratory

Modernization of laboratory building for plant nutrients by fully lab operation without disruption, including the product control, changing facility and office

  • Client: Borealis L.A.T.
  • Location: Chemiepark Linz , Austria
  • Scope of work:
    • Laboratory planning
    • Concept for room partitioning & function program
    • Cost calculation for technical equipment
    • Detail engineering for EMSR and HVAC
    • Preparation of tender documents
    • Pipe run for media-, gas- and used air supply
    • Site coordination and -supervision
  • Commissioning: 2017

Formalin Plant

Re-installation and modernization of a formalin plant including methanol tanks and infrastructure

  • Client: Dynea Erkner GmbH
  • Location: Erkner, Germany
  • Scope of work:
    • Detail engineering
    • Procurement services
    • Site supervision
  • Commissioning: 2015

Bisphenol TMC plant

Plant for production of bisphenol TMC from phenol and acetone

  • Client: Toyo Engineering Corporation for HiBis GmbH
  • Location: Bitterfeld, Germany
  • Scope of work:
    • Detail engineering
  • Commissioning: 2014

 

AmUrUt - Ammonium, Urea, Utilities

Modernization of Ammonium plants, Urea plant, utilities and Urea storage facilities

Exchange of 2 process control systems with measuring points, apparatus and machines, total MCCs, low-voltage distributors, USVs & emergency power generators incl. cabling

5 shutdown within 3 years, documentation + loops + datasheets, procurement

  • Client: Borealis Agrolinz Melamine GmbH
  • Location: Chemiepark Linz, Austria
  • Scope of work:
    • Project management
    • Authority engineering
    • Detailed engineering
    • Procurement
    • Supply of equipment
    • Construction and installation
    • Commissioning
    • Documentation
  • Commissioning: 2013

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Formalin Plant

Turn-key formalin plant based on the Dynea silver catalyst process incl. methanol and formalin tanks and methanol unloading station

  • Client: LANXESS AG
  • Location: Krefeld-Uerdingen / Germany
  • Scope of work:
    • Turn-key supply of the entire plant incl.:
    • Authority engineering
    • Basic engineering
    • Detailed engineering
    • Procurement and supply
    • Construction and erection
    • Commissioning
    • Documentation
  • Commissioning: 2011

Hexamine Plant

Construction of a hexamine production plant and delivery including GOST-R certificate

  • Client: OAO Metafrax
  • Location: Gubakha / Russia
  • Scope of work:
    • General planning incl.
    • Authority engineering
    • Basic engineering
    • Detailed engineering
    • Procurement and supply of equipment, material and process control system
    • Construction supervision
    • Commissioning support
    • Training and documentation
  • Commissioning: 2011

Formalin Plant

Erection of a plant for the production of formalin

  • Client: Dynea Austria GmbH
  • Location: Krems / Austria
  • Scope of work:
    • Integraph 3 - complete plant model
    • Detailed engineering including:
    • Piping layout
    • Stress analysis
    • Material and tender documentation
    • Pre-fabrication isometric drawings
  • Commissioning: 2009

Expansion Polyester and Alkyd-Resin Plant

Expansion of the polyester and alkyd resin plant; Followup contract to new installation in 2006

  • Client: Spolchemie AG
  • Location: Usti nad Labem / Czech Republic
  • Scope of work:
    • EPCM contractor incl.:
    • Engineering
    • Procurement
    • Construction management
  • Commissioning: 2009  

Catalyst Plant

General contractor for a high-tech catalyst plant for "gas-to-liquid" processes, first of its kind plant worldwide, development of technical fundamentals in close co-operation with the client, without the step over a pilot plant the industrial plant was erected in shortest possible execution time.

Pörner Linz was honored a nomination for the Austrian State Award of Consulting 2008.

  • Client: Süd-Chemie Qatar WLL
  • Location: Messaieed (nahe Doha) / Qatar
  • Scope of work:
    • General engineering contractor
    • Basic engineering
    • Detailed engineering
    • Civil engineering
    • Procurement and logistics
    • Project management
    • Site organization inclusive site supervision
    • Commissioning
  • Commissioning: 2008

Bisphenol F Plant

Construction of a bisphenol F production plant

  • Client: LEUNA Harze GmbH
  • Location: Leuna, Germany
  • Scope of work:
    • Basic engineering
    • Detailed engineering
    • Procurement
    • Construction supervision
  • Commissioning: 2008  

Epoxy Resin Plant

Construction of an epoxy resin production plant

(Leuna Harze 3)

  • Client: LEUNA Epilox GmbH
  • Location: Leuna, Germany
  • Scope of work:
    • Basic engineering
    • Detailed engineering
    • Procurement
    • Construction supervision
  • Commissioning: 2007

Organica 2 und Anorganica 3 - Plant

Installation of a plant to the mixture, filling and storage inflammable liquids (Organica 2 for DONAU-KANOL) and in the follow-up order of chemical liquids(Anorganica 3 for DONAUCHEM)

  • Location: Pischeldorf / Austria
  • Scope of work:
    • General planning
    • Conceptual design
    • Basic engineering
    • Steel construction
    • Instrumentation/control & electrics
    • Site supervision
  • Commissioning: 2006 resp. 2007

Polyester and Alkyd Resin Plant

Installation of a production plant for unsaturated polyester and alkyd resin

  • Client: Viamont
  • Operator: Spolchemie
  • Location: Usti nad Labem / Czech Republic
  • Scope of work:
    • General planning
    • Procurement and supply of plant equipment and material
    • Construction supervision
    • Commissioning support
    • Training and documentation
  • Commissioning: 2006

Formalin Plant

Installation of a production plant for formalin based on the Dynea Silver Catalyst Process

  • Client: OAO "Metafrax"
  • Location: Gubakha / Russia
  • Scope of work:
    • General planning
    • Authority engineering
    • Basic engineering
    • Detail engineering
    • Procurement and supply of all equipment and material and PLC
    • Construction supervision
    • Commissioning support
    • Training and documentation
  • Commissioning: 2006

APC Plant: Acrylic Powder Coating

General planning for the installation of a synthetic resin production plant under reconstruction and extension of existing buildings, components and infrastructure

  • Client: Reichhold Chemie GmbH
  • Location: Vienna / Austria
  • Scope of work:
    • Project management
    • Process engineering
    • Detailed engineering
    • Procurement support
    • Site supervision
    • Commissioning support
  • Commissioning: 2004

BP-TMC Plant

Engineering of a plant for production of BP-TMC made of phenol and acetone

  • Client: Toyo Engineering Corporation for HiBis GmbH
  • Location: Bitterfeld, Germany
  • Scope of work:
    • Adjustment of process design to German regulations
    • Detailed engineering in all technical disciplines
    • Coordination of construction activities
  • Commissioning: 2004

Formalin Plant

Turn-key supply of a Formalin plant

  • Client: Bakelite AG
  • Location: Duisburg / Germany
  • Scope of work:
    • Turn-key supply of the entire plant incl.:
    • Authority engineering
    • Basic engineering
    • Detailed engineering
    • Project management
    • Procurement and supply
    • Site supervision
    • Commissioning
    • Documentation
  • Commissioning: 2004

Expansion of salicylic acid plant

Expansion of the salicylic acid plant by a PHBS plant

  • Client: Rhodia Syntech GmbH
  • Location: Leuna / Germany
  • Scope of work:
    • Basic engineering
    • Detail engineering
    • Procurement
    • Site supervision
    • Commissioning
  • Commissioning: 2002

Epoxy Resin Plant

Expansion of the existing plant for production of epoxy resins (second line for the plant built in 1997) incl. (Leuna Harze 2)

  • Client: LEUNA-Harze GmbH
  • Location: Leuna, Germany
  • Scope of work:
    • Basic engineering
    • Authority engineering 
    • Detail engineering
    • Procurement
    • Construction supervision
  • Commissioning: 2002

Alkoxy-BS 15-Plant

Erection of a production plant for building protection agents on a silicate basis, incl. storage tanks and truck unloader

  • Client: Wacker-Chemie GmbH Burghausen
  • Location: Nünchritz, Germany
  • Scope of work:
    • Basic engineering
    • Detailed engineering
  • Commissioning: 2002 

Formalin Plant

Turn Key-supply of a Formalin plant

  • Client: FSP GmbH
  • Location: Schwarze Pumpe / Germany
  • Scope of work:
    • Turn-Key supply of the entire plant incl.:
    • Basic engineering
    • Authority engineering
    • Detail engineering
    • Project management
    • Procurement and supply
    • Construction supervision
    • Commissioning
    • Documentation
  • Commissioning: 2001